Initial Evaluation of Microstructure and Mechanical Properties of SA213 T22 Superheater Tube in a Bituminous Coal-Fired Power Plant

Main Article Content

Amornsak Mayai
Peeradaech Suwittayaruk
Chaiyawat Peeratatsuwan
Watcharin Dongbang
Chamnarn Thongmark
Thee Chowwanonthapunya

Abstract

A comprehensive understanding of microstructural and mechanical property changes is essential for assessing superheater tube conditions. This article presents the initial monitoring of microstructural and mechanical property change of SA213 T22 utilized in a coal-fired boiler. The monitoring involves visual examination, chemical composition test, micrographic investigation, tensile and hardness test. Results show that exposure to the elevated temperature and ash deposition promotes oxidizing environment, subsequently leading to thermal oxidation and decarburization.The combination of both degradation results in the decreased strength and harness as well as the increased elongation in the SA213 T22 steel tube exposed to the superheat condition for three years. Regular inspections are recommended to ensure the availability of the tubes. Additionally, metallurgical replica testing is advised for the microstructural evaluation of the superheater tube.

Article Details

How to Cite
Mayai, A. ., Suwittayaruk, P. ., Peeratatsuwan, C. ., Dongbang, W. ., Thongmark, C. ., & Chowwanonthapunya, T. (2025). Initial Evaluation of Microstructure and Mechanical Properties of SA213 T22 Superheater Tube in a Bituminous Coal-Fired Power Plant. Journal of Advanced Development in Engineering and Science, 15(42), 153–164. retrieved from https://ph03.tci-thaijo.org/index.php/pitjournal/article/view/3646
Section
Research Article

References

Othman, H., et al. (2009). Failure Investigation on Deformed Superheater Tubes. Engineering Failure Analysis, 16(1), 329–339.

El-Mahallawy, F. & El-Din Habik, S. (2002). Fundamentals and Technology of Combustion. Amsterdam: Elsevier.

Khwansri, B., et al. (2019). Failure Analysis of Superheat Tube 2.25Cr-1Mo in Biomass Power Plant. Journal of Metals, Materials and Minerals, 29(4), 99–105.

Mety, Kr., et al. (2016). Failure Analysis of SA213-T22 Re-Heater Rear Tube of Thermal Power Plant. Transactions of the Indian Institute of Metals, 69, 665–668.

Ghosh, D., et al. (2014). High-Temperature Graphitization Failure of Primary Superheater Tube. High Temperature Materials and Processes, 34(8), 77–781.

Peeratatsuwan, C., et al. (2020). Study of Microstructure and Mechanical Property Degradation of SA210 A1 Boiler Tube. International Journal of Integrated Engineering, 12(8), 123–132.

Dehnavi, F., et al. (2017). A Case Study on Failure of Superheater Tubes in an Industrial Power Plant. Engineering Failure Analysis, 80, 368–377.

American Society of Mechanical Engineering. (2019). Standard Specification For Seamless Ferritic And Austenitic Alloy-Steel Boiler Superheater And Heat-Exchanger Tubes, SA-213/SA-213M. New York: American Society of Mechanical Engineering.

NACE International. (2002). Standard Test Methods for Measuring the Carburization of Alloys Used for Ethylene Cracking Furnace Tubes, NACE Standard TM 0498-98, Item No. 21235. Texas: NACE International.

Japanese Standard Association. (2011). Metallic materials – Tensile Testing – Method of Test at Room Temperature, JIS Z 2241. Tokyo: Japanese Standard Association.

Kawekhiaw, P., et al. (2024). Effects of a Long-Drive Shaft on Flow Field Around a High-Speed Boat Propeller in Thailand Using CFD. Maritime Technology and Research, 6(3), 269212.

Tareelap, N., et al. (2023). Corrosion Analysis of Superheat Tube in Bagasse-Fuel Biomass Power Plant. Journal of Advanced Development in Engineering and Science, 13(38), 61-75. (in Thai)

Hupa, M., et al. (2017). Biomass Combustion Technology Development – It is All About Chemical Details. Proceedings of the Combustion Institute, 36(1), 113-134.

Peeratatsuwan, C., et al. (2023). Microstructural Evolution and Deterioration of Cryogenically Treated S45C Steel After Pack Carburizing Process. Journal of Advanced Development in Engineering and Science, 13(36), 25-37.

Blomberg, T. (2006). Which Are the Right Test Conditions for the Simulation of High Temperature Alkali Corrosion in Biomass Combustion ? Materials and Corrosion, 57(2), 170-175.

Triwanapong, S., et al. (2023). Microstructure and Wear Resistance of Hard-facing Weld Metal on JIS-S50C Carbon Steel Surface. Journal of Advanced Development in Engineering and Science, 6(17), 23–30. (in Thai)