APPLICATION OF A3 REPORT METHODOLOGY FOR REDUCE LOSS IN PROCESS
Keywords:
A3 report method, production improvement, maintenanceAbstract
The current business landscape is characterized by intensifying competition, necessitating continuous research and development efforts. Efficient production systems have become imperative, aiming to minimize losses in various areas such as time, raw materials, opportunities, and capital to maintain competitiveness. However, the development of such systems requires substantial capital and resources. This study proposes the utilization of the A3 report as a cost-effective approach for production system development, offering simplicity and ease of implementation. Specifically, the A3 report was employed in a trial development within modern pharmaceutical factories. The objective was to investigate and identify the primary source of disruptions within the tablet-sachet packing unit (breakdown rate 5.38), with the aim of reducing the percentage of total working time affected. The study focused on resolving issues pertaining to the SP 01 Sachet Packing Machine (Mucil) system using the A3 report methodology. Consequently, this research demonstrates the effective application of the A3 report in addressing the challenges faced by the SP 01 system and serves as a practical example for improving production systems in the pharmaceutical industry.
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